Metal Fabrication

 

Metal stamping or metal sheet fabrication is a manufacturing process used to convert flat metal sheets into specific shapes. The process that can include a number of metal forming techniques — blanking, punching, bending and piercing,

Sheet metal fabrication is the process of turning flat metal sheets or metal structures or products, by cutting, punching, folding, and assembling. Sheet metal can be cut, bent, or stretched into nearly any shape, which is generally done by cutting and burning the metal.

The journey from sheet metal to metal product starts from Sketch or Design or Artwork.

Mechanical Cutting

Shearing, or die cutting, refers to a process that cuts sheet metal without burning or melting it. Also, it does not produce any chips. In essence, shearing is not too different from cutting with scissors.In shearing, a punch presses the workpiece against a fixed die or blade. The clearance between is such that the workpiece does not fit through, causing it to shear. It is a great and cost-effective method to cut sheets into size whenever complex cuts are not necessary. 

Punching

Punching is another way for cutting holes into a sheet. A metal punch hits the sheet, perforating it. It is suitable for large-scale production but not cost-effective for smaller jobs. The reason lies with the need for a separate tool for different cuts.

Bending

When it comes to actual engineering, there aren’t many metal components that elude the bending section of a fabrication shop. Press brakes are responsible for the folding of sheet metal parts. This is probably the most difficult step in metal manufacturing because of the complexity of some bends. An engineer must be well acquainted with the limitations of metal bending to things that are actually producible. 

Assembling

Assembling is the ultimate or penultimate step when you want to fabricate a product. If assembling includes welding, the parts have to be clean – powder coating follows it. Otherwise, parts are already powder coated and adjoined using other methods, like riveting and bolting.